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Precision and Versatility in Toolroom Lathes: CTL-618EVS Overview

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Precision and Versatility in Toolroom Lathes: CTL-618EVS Overview
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The CTL-618EVS Toolroom Lathe is engineered for high-precision machining, offering a blend of robust construction, advanced features, and user-friendly operation. This article provides an in-depth overview of its capabilities, technical specifications, and the range of accessories available to enhance its performance in demanding toolroom environments.

Key Features
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  • 280mm (11") swing over bed
  • 457mm (18") distance between centers
  • Dual range Inch/Metric quick change gearbox
  • Infinitely variable spindle speeds from 50–4000 RPM
  • Full bearing carriage with Turcite-B slideway bearing material
  • Spindle mounted in high-precision preloaded angular contact ball bearings
  • Fast lever collet chucking with single movement
  • Independent infinitely variable feeds for accurate cuts and efficient chip removal
  • Quick change gearbox for easy precision threading
  • Automatic thread length control with fine adjustable stops
  • Quick-action tool post slide for instant clearance during threading
  • Hardened and ground alloy tool steel bed way with angular guide ways for chip management

Technical Specifications
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Specification Value
Spindle Capacity (with Chuck) 150 mm (6")
Spindle Capacity (with Expanding Collets) 76 mm (3")
Spindle Capacity (with Round 5C Collets) 27 mm (1-1/16")
Spindle Capacity (with Hexagon 5C Collets) 22 mm (7/8")
Spindle Capacity (with Square 5C Collets) 19 mm (3/4")
Spindle Capacity (with Step Chucks) 27–152 mm (1-1/16–6")
Spindle Nose Diameter Ø55.5 mm (Ø2.189")
Spindle Nose I.D/O.D 5C (10°) / 4° Taper
Spindle Speeds (Variable) 50–4,000 rpm (5C) / 50–3,000 rpm (with 6" 3-jaw chuck)
Inverter Spindle Motor 3 HP
Hole Through Spindle 31.75 mm (1-1/4")
Bar Stock Diameter (5C collet) Ø27 mm (Ø1-1/16")
Distance Between Centers 457 mm (18")
Swing Over Bed 280 mm (11")
Swing Over Carriage 230 mm (9")
Swing Over Cross Slide 152 mm (6")
Carriage Power Feed Range (Variable) 8–178 mm (5/16"–7")
Cross Slide Power Feed Range (Variable) 5–102 mm (3/16"–4")
Cross Slide Travel 152 mm (6")
Quick-action Compound Slide Travel 2.5 mm (0.1")
Compound Slide Travel 76 mm (3")
Tailstock Spindle Diameter Ø34.5 mm (1.358")
Tailstock Spindle Taper MT. #2
Tailstock Spindle Travel 95 mm (3-3/4")
Coolant Pump 1/6 HP, 220V, 3PH
Feed Inverter Motor 1/2 HP
Range of Threads 0.275–2.7 mm (11–108 TPI)
Main Motor 3 HP, 220V, 3PH
Feed Motor 110V, 70W
Net/Gross Weight 1,804/2,024 lb. (820/920 kg.)
Machine Packing Dimension 1,910 x 850 x 1,860 mm (75" x 33" x 73")

All dimensions, specifications, and machine appearance are subject to change without prior notice.

Control Panel and Operation
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The CTL-618EVS features an electronic vari-speed system with inverter, allowing spindle speeds to be set from 50 to 4000 RPM while running. The actual RPM is displayed digitally for easy monitoring. The dual range Inch/Metric quick change gearbox streamlines threading and feed adjustments.

Installation and Maintenance
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  • Leveling: The machine is equipped with six adjustable feet for precise leveling. Use a spirit level in both X and Z directions on the slideway.
  • Lifting: The net weight is approximately 1050 kg (2300 lbs). Use ropes or cables rated for at least 3000 lbs, with soft cloth pads to protect the machine.
  • Inspection and Cleaning: Upon arrival, inspect for shipping damage and clean all antirust liquid from exposed surfaces using a soft brush and solvent. Avoid using compressed air.
  • Foundation: A solid, flat foundation of at least 300 mm (12") thickness is recommended.
  • Electrical Connections: The lathe is shipped fully wired. Ensure correct motor voltage and spindle rotation direction before operation.
  • Lubrication:
    • Carriage: Use Mobil Vactra Oil No.2 or equivalent.
    • Gearbox and Clutch: Use Automatic Transmission Fluid Mobil 200 (Esso ATF or equivalent), change every 500 hours.
    • Headstock: Bearings are grease-packed for life.

Threading and Feed Systems
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  • Quick Change Gearbox: Instantly select from 36 different inch and metric threads. The gearbox allows for rapid setup and precise threading.
  • Automatic Thread Length Control: Adjustable stops enable accurate threading to a shoulder or blind hole without thread relief.
  • Carriage and Cross Slide: Both feature dual dials (inch and metric) for operator convenience, with spring-loaded indicating rings for easy adjustment.
  • Power Feed Unit: AC motor-driven, with direction and rate of feed controlled via cam switches. Settings are determined by test cuts for optimal surface finish and production rate.

Accessories and Optional Equipment
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A wide range of spindle tooling, holders, and optional equipment is available to expand the lathe’s capabilities:

Examples of Available Accessories
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  • Step chucks and closers (various sizes)
  • Chuck back plates, face plates, and fixture plates
  • 3-jaw and 4-jaw chucks
  • Lathe dogs, angle plates, and drive plates
  • Expanding collets and pads
  • Hydraulic, pneumatic, and diaphragm chucks
  • Tool holders (single, double, triple, boring, drill, adjustable, quick-change, extension, etc.)
  • Steady and follow rests
  • Taper and radius turning attachments
  • Rear tool holder slide assemblies
  • Carriage length indicators, micrometer stops, and more

Each accessory is designed to integrate seamlessly with the CTL-618EVS, supporting a wide range of machining operations from turning and facing to threading, boring, and parting off.

Operation Manual Highlights
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The operation manual covers essential topics such as:

  • Level adjustment and installation
  • Lifting and handling
  • Inspection, cleaning, and lubrication
  • Electrical setup and safety
  • Gearbox and threading operations
  • Carriage, cross slide, and tailstock adjustments
  • Use of optional accessories and tooling

Applications
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The CTL-618EVS is suitable for toolrooms, precision manufacturing, prototyping, and small-batch production where accuracy, repeatability, and versatility are paramount. Its robust design and comprehensive accessory support make it adaptable to a wide variety of turning tasks.

For further details, technical support, or to explore customization options, please refer to the official product page or contact the manufacturer directly.

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